Polycarbocyclic phenolic phosphites

ABSTRACT

ORGANIC PHOSPHITES ARE PROVIDED HAVING IN THE MOLECULE AT LEAST ONE POLYCARBOCYCLIC PHENOLIC GROUP FOR EACH PHOSPHITE GROUP, SUCH POLYCARBOCYCLIC PHENOLIC GROUP HAVING FROM ONE TO ABOUT THIRTY CARBON ATOMS PER PHENOLIC GROUP, AND HAVING THE FORMULA:   (AR)P&lt;(-Y-AR-(OH)M)-)   AND THE PHOSPHITE HAVING AT LEAST ONE ALIPHATIC AND/OR CYCLOALIPHATIC GROUP AND HAVING THE FORMULA:   (AR)P&lt;(-Y-AR-(OH)M-)-O-P&lt;(-O2-)(-Z)   WHICH IN POLYMERIC PHOSPHITES ARE LINKED TO ADDITIONAL PHOSPHITE GROUPS, SUCH PHOSPHITES CONTAINING AT LEAST ONE ALIPHATIC OR CYCLOALIPHATIC GROUP FOR EACH ONE TO TEN PHOSPHITE GROUPS; AND Y IS A LINKING NUCLEUS SELECTED FROM THE GROUP CONSISTING OF TRIVALENT, TETRAVALENT AND PENTAVALENT ALIPHATIC, CYCLOALIPHATIC, AND AROMATIC HYDROCARBON GROUPS, ATTACHED TO EACH AR GROUP THROUGH A CARBON ATOM NOT A MEMBER OF AN AROMATIC RING, AND SUCH ALIPHATIC RADICALS INCLUDING CARBOXYLIC ACID ESTER GROUPS, AND HAVING FROM ONE TO ABOUT THIRTY-THREE CARBON ATOMS.   (HO)M-AR- AND (AR)P&lt;(-Y-AR-(OH)M-)   WHEREIN AR IS A CARBOCYCLIC AROMATIC NUCLEUS AND AT LEAST ONE AR NUCLEUS HAS A PHENOLIC HYDROXYL GROUP, M HAS A VALUE ONE TO ABOUT FIVE; P HAS A VALUE FROM TWO TO FOUR; AND Z IS TAKEN IN SUFFICIENT NUMBER TO SATISFY THE VALENCES OF THE TWO PHOSPHITE OXYGEN ATOMS, INCLUDES AT LEAST ONE ALIPHATIC OR CYCLOALIPHATIC GROUP; AND IS SELECTED FROM THE GROUP CONSISTING OF HYDROGEN; MONOVALENT AND BIVALENT ALIPHATIC, AROMATIC, AND CYCLOALIPHATIC HYDROCARBON RADICALS HAVING FROM ABOUT ONE TO ABOUT THIRTY CARBON ATOMS; AND MONOVALENT AND BIVALENT PHENOLIC GROUPS HAVING FROM ONE TO ABOUT THIRTY CARBON ATOMS PER PHENOLIC HYDROXYL GROUP, AN SELECTED FROM THE GROUP CONSISTING OF

United States Patent 01 iice 3,655,832 Patented Apr. 11, 1972 US. Cl. 260-930 15 Claims ABSTRACT OF THE DISCLOSURE Organic phosphites are provided having in the molecule at least one polycarbocyclic phenolic group for each phosphite group, such polycarbocyclic phenolic group having from one to about thirty carbon atoms per phenolic group, and having the formula:

and the phosphite having at least one aliphatic and/or cycloaliphatic group and having the formula:

R-Y-lir- O ---P Y ur,

wherein Ar is a carbocyclic aromatic nucleus and at least one Ar nucleus has a phenolic hydroxyl group, m has a value from one to about five; p has a value from two to four; and Z is taken in suflicient number to satisfy the valences of the two phosphite oxygen atoms, includes at least one aliphatic or cycloaliphatic group; and is selected from the group consisting of hydrogen; monovalent and bivalent aliphatic, aromatic, and cycloaliphatic hydrocarbon radicals having from about one to about thirty carbon atoms; and monovalent and bivalent phenolic groups having from one to about thirty carbon atoms per phenolic hydroxyl group, and selected from the group consisting of in0) Ar a up, Y

which in polymeric phosphites are linked to additional phosphite groups, such phosphites containing at least one aliphatic or cycloaliphatic group for each one to ten phosphite groups; and Y is a linking nucleus selected from the group consisting of trivalent, tetravalent and pentavalent aliphatic, cycloaliphatic, and aromatic hydrocarbon groups, attached to each Ar group through a carbon atom not a member of an aromatic ring, and such aliphatic radicals including carboxylic acid ester groups, and having from one to about thirty-three carbon atoms.

This application is a continuatiomin-part of application Ser. No. 160,237 filed Dec. 18, 1961, now abandoned and application Ser. No. 240,754 filed Nov. 28, 1962, now abandoned and a division of Ser. No. 569,115, filed Aug. 1, 1966, now US. Pat. No. 3,476,699, patented Nov. 4, 1969.

This invention relates to new organic phosphites, and to synthetic resin and particularly olefin polymer and polyvinyl chloride resin compositions containing the same, and having, as a result, an improved resistance to deterioration, evidenced especially by improved long term stability, when heated at elevated temperatures.

Many organic phosphites have been proposed as stabilizers for polyvinyl chloride resins, and are employed either alone or in conjunction with other stabilizing compounds, such as polyvalent metal salts of fatty acids and alkyl phenols. Such phosphite stabilizers normally contain alkyl or aryl radicals in suflicient number to satisfy the three valences of the phosphite, and typical phosphites are described in the patent literature, for example, US. Pats. Nos. 2,564,646, to Leistner et al., dated Aug. 14, 1951, 2,716,092 to Leistner et al., dated Aug. 23, 1955, and 2,997,454 to Leistner et al., dated Aug. 22, 1961. Phosphites are also employed in conjunction with other stabilizers such as a polyhydric phenol in the stabilization of polypropylene and other polyolefins against degradation upon heating or aging under atmospheric conditions. The polyhydric phenol is thought to function as an antioxidant in such combinations. In many cases, it is also desirable to incorporate an antioxidant of this type in polyvinyl chloride resins and other halogen-containing resins. However, the polyhydric phenols are solids and the organic phosphites are liquids, and combinations thereof when sold for use by the converter of the resins are consequently nonhomogeneous slurries. The phenol tends to settle out in the container, and the fact that the composition is in the form of a slurry makes it difiicult to incorporate the proper proportions of phenol and phosphite in the resin. Furthermore, phenols have a tendency to impart a dark color to synthetic resins containing them.

In Ser. No. 32,087, filed on May 27, 1960, now US. Pat. No. 3,244,650 to Hecker et al., dated Apr. 5, 1966, there is disclosed one method for avoiding the first problem, i.e., the problem of incompatibility and nonhomogeneity, described above, in combining a polyhydric phenol with an organic phosphite, and a salt of an organic acid and a metal of Group II of the Periodic Table. Ser. No. 446,422, filed on Apr. 7, 1965, to Becker et al., now Pat. No. 3,255,136, dated June 7, 1966, discloses and claims similar combinations including a thiodipropionate. It is there disclosed that by at least partially transesterifying a mixture of the polyhydric phenol and 3 the organic phosphite, a homogeneous product can be obtained.

The importance of phosphites as stabilizers for synthetic resins has led to the development of a large variety of phosphites which are intended to meet one or the other of the problems of homogeneity and compatibility, as well as to improve the stabilizing effectiveness of the phosphite. However, the phosphites which have been proposed have not been entirely successful, partly because of their complicated structure, which makes them costly to prepare, and partly because of their difliculty of preparation. It is important if the phosphite is to be competitive with the simple triphosphites of Pats. Nos. 2,564,646, 2,761,092 and 2,997,454, that it be prepared from readily available and inexpensive starting materials, and that it be prepared by a simple transesterification or equivalent process from the least expensive and most available triphosphite on the market today, triphenyl phosphite.

U.S. Pats. Nos. 3,112,286 to Morris et al., dated Nov. 26, 1963, and 3,167,526 to A. M. Nicholson, dated Jan. 26, 1965, disclose triaryl phosphites, which include among the aryl substituents bisphenyl groups which can contain free phenolic hydroxyl groups. These are simple nonpolymeric phosphites, like the phosphites of Pats. Nos. 2,564,646, 2,716.092 and 2,997,454.

US. Pat. No. 2,234,379 to G. D. Martin, dated Mar. 11, 1941, discloses heterocyclic phenylene phosphites in which the phenylene group forms a heterocyclic ring with two oxygen atoms of the phosphite group. These are indicated as useful in the preservation of fatty materials against decomposition or rancidification. US. Pat. No. 2,834,798 to Hechenbleikner et al., dated May 13, 1958, discloses similar heterocyclic phosphites, in which the bivalent group is alkylene or mixed alkylene arylene.

Phosphites of a more complicated polymeric structure have been proposed as stabilizers or inhibitors for various types of organic compounds. Most of these materials have a high molecular weight, and exist as viscous liquids or resinous solids. Typical of these materials are the polymeric aromatic phosphites of US. Pat. No. 2,612,488 to I. F. Nelson, dated Sept. 30, 1952, and British Pat. No. 676,552, published July 30, 1952, to Standard Oil Development Company. US. Pat. No. 2,841,608, to Hechenbleikner et al., dated July 1, 1958, discloses dimeric phosphites in which all of the substituents are aliphatic.

In accordance with the invention, organic phosphites are provided (1) having attached to a phosphite group in the molecule at least one radical selected from the group consisting of aliphatic and cycloaliphatic groups, and (2) having attached to each phosphite group at least one polycarbocyclic aromatic group having the formula:

wherein:

Y is a polyvalent linking group selected from the group consisting of oxygen; aliphatic, cycloaliphatic and aromatic hydrocarbon groups attached to each Ar group through a carbon atom not a member of an aromatic ring; oxyaliphatic; thioaliphatie; oxycycloaliphatic, thiocycloaliphatic; heterocyclic; oxyheterocyclic, thioheterocyclic, carbonyl, sulfinyl; and sulfonyl groups. Y cannot be a sulfide group (-S-),,, wherein x is one or more. Ar is a phenolic nucleus which can be phenyl or a polycarbocyclic group having condensed or separate phenyl rings; each Ar group is either connected through an oxygen atom to a phosphite group or contains a free phenolic hydroxyl group, or both; and p is a number, one or greater, and preferably from one to four, which defines the number of Ar groups linked to Y.

The remaining groups of the phosphite are selected from the group consisting of hydrogen, monovalent and bivalent aliphatic, cycloaliphatic, aromatic and heterocyclic groups having from one to about thirty carbon atoms, all of the groups being attached to phosphorus through oxygen.

The phosphites of the invention combine in one molecule the stabilizing effectiveness associated with organic phosphites as well as the antioxidant effectiveness of the phenols. Antioxidant effectiveness is found in phosphite esters having aromatic groups attached directly through oxygen to the phosphorus of the phosphite, whether or not a free phenolic hydroxyl group is present; but compounds having free phenolic hydroxyl groups appear to have an enhanced antioxidant effectiveness, so that preferably at least one of the (Ar) Y-Ar groups per molecule has a free phenolic hydroxyl group.

Polymeric phosphites wherein the molecule is made up of a chain of phosphite groups linked to (Ar) -YAr groups are also contemplated.

These phosphites have been found to be highly effective stabilizers for synthetic resins, particularly for polyvinyl chloride and polyolefins. The effectiveness of these phosphites is at least in part due to the presence in the molecule of both aliphatic or cycloaliphatic and bicyclic aromatic groups.

The compounds of the invention surprisingly are more effective as stabilizers than phosphites and phenols taken in combination, but as separate compounds, in the same relative amounts as the phosphite and phenol moieties of the phosphites of the invention. Apparently, the association of the groups in the same molecule has an enhancing effect. Furthermore, the pressure of at least one aliphatic or cycloaliphatic group attached to a phosphite group in the molecule also has a substantial effect in enhancing the stabilizing effectiveness of the phosphite. Usually, in a molecule containing several phosphite groups there should be at least one aliphatic or cycloaliphatic group attached to phosphorus through oxygen for every ten phosphite groups, and preferably at least one for every eight phosphite groups. The compounds of the invention having two phosphite groups as a minimum per molecule are generally more effective stabilizers than compounds having one phosphite group and the same relative proportion of phenolic groups.

The compounds of the invention are liquids or low melting resinous solids, and are compatible with synthetic resins such as polyvinyl chloride and polyolefins in the proportions required for stabilization.

The organic phosphites of this invention can be defined by the formula:

(3) o the repeating units are bivalent cross-links, the polyphosphitcs take the form of cross-linked polymers. (Am Y M O The polyphosphites which exist as cross-linked polymers wherein the Z of the repeating unit is a cross-link 5 to an adjacent chain can take a variety of forms, only (4) some of which because of space limitations can be represented here. The following formulae are exemplary of cross-linked polymers:

0..- E[ArOP :l

III 0 P-O-AIY In the above formulae, R is a monovalent aliphatic or l cycloaliphatic group, R, is a monovalent aliphatic, cycloi aliphatic, aromatic or heterocyclic group, and R is a bi- I valent aliphatic or cycloaliphatic group. Any /P (Ar) -Y-Ar 0 I l groups can be cross-linked to other phosphite groups. 7 The polymeric organic phosphite esters have the general formula:

wherein p, Ar and Y are as defined above, and at least Iv 0 one of the Zs is a cycloaliphatic or aliphatic group, the aliphatic and cycloaliphatic groups being present in sufiicient number to impart an enhanced stabilizing effective- -0 ness for polyvinyl chloride and polyolefin resins to the 0 phosphite, and n and p, represent the number of such i bracketed repeating units in each chain, and can range from zero to an indefinite upper limit, depending upon the molecular weight of the polymer. Inasmuch as com- V 0 patibility with the synthetic resin may decrease at very high values of n, when the polymers tend to become resinous in nature, usually n does not exceed ten, and pref- 0 erably does not exceed five. o

Z can be monovalent or polyvalent, inasmuch as Z can be a plurality of radicals taken separately to satisfy 0/ 2 the valences of the phosphite oxygen atoms to which Z is attached. Furthermore, Z can be a bivalent radical forming a heterocyclic ring with the oxygen atoms, or In an of the above formulae thez groups W111 normally when present in the repeating unit can form a cross-link have a total of from one t0 about thirty carbon awms, to adjacent polyphosphite chains of like type. Thus, Z and preferably from about two to ten carbon atoms. Z fi bivalent can be an aliphaflc f' q 81 1 all groups when bivalent will usually have at least two carbon matic bivalent group, a cycloahphatlc bivalent group and atoms where they form a heterocyclic ring with two a heterocyclic bivalent group. Z when monovalent can h include an aliphatic, cycloaliphatic, aromatic or heterogen atoms of a OSP group n and P1 are numbers cyclic group, as well as one hydrogen atom. Thus, the greater than Zero and Prfifefably from one to tbreeinvention encompasses acid phosphites as well as new 7 The A group can be any aromatic nucleus, monotl'al iriphofiphiwscarbocyclic or polycarbocyclic, with condensed or separate It will be apparent that when p is one and the Z radirings, and the rings when Separate can also be connected cals present in the repeating unit of the polymeric phosphi, are monovalent, the polyphosphims of the inven. by a bivalent lll'lklllg nucleus of the type of Y, for example,

tion exist as linear chains, and when the Z radicals in Ar-Y-Ar-Y-Ar. Where Ar contains free phenolic hydroxyl groups the polycyclic aromatic group can be represented as follows:

(Ar),Y-:Ar

i 'ma wherein m is an integer from one to five and the free OH groups can be attached to one or more of the Ar groups. The aromatic nucleus Ar, can, in addition to phenolic hydroxyl groups, include one or more inert substituents. Examples of such inert substituents include halogen atoms, e.g. chlorine, bromine and fluorine; hydrocarbon groups (such as alkyl, or cycloalkyl groups) having from one to thirty carbon atoms; oxyor thio-hydrocarbon groups having from one to about thirty carbon atoms, carbonyl (:0) and carboxyl groups. Usually, however, each aromatic nucleus will not have more than about eighteen carbon atoms in any hydrocarbon substituent group. The Ar group can have from one to four substituent groups per nucleus.

Typical aromatic nuclei include phenyl, naphthyl, phenanthryl, triphenylenyl, anthracenyl, pyrenyl, chrysenyl, and fluorenyl groups.

In the compounds of the invention, there is one phenolic hydroxyl group or residue thereof for each aromatic ring, but there can be up to five hydroxyl groups per ring.

The simplest form of Ar-Y-Ar group has the struc- R and R represent hydroxyl groups or the inert substituents set forth above, p is as defined above and n and n represent the number of R groups on each ring, and have a value from zero to four.

Exemplary Y groups are alkylene, alkylidene, alkenylene, arylkylene, aralkylidene, cycloalkylene and cycloalkylidene, and 0xy-, and thio-substituted such groups, carbonyl, tetrahydrofuranes, esters and triazino groups. The Y groups are usually bi-, tri-, or tetravalent, connecting two, three or four Ar groups. However, higher valence Y groups, connecting more than four Ar groups, can also be used.

Examples of Y are: CH -CH CH Typical Z monovalent organic radicals include alkyl groups, such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, tertiary butyl, amyl, isoamyl, hexyl, isohexyl, secondary hexyl, heptyl, octyl, isooctyl, Z-ethylhexyl, nonyl, decyl, undecyl, dodecyl, tetradecyl, tridecyl, octadecyl, and behenyl, and interrupted alkyl groups such as ethoxyethyl, butoxy ethoxyethyl, and ethoxy propoxypropyl.

Typical monovalent aryl radicals include phenyl, benzyl, phenethyl, xylyl, tolyl and naphthyl, phenoxyethyl and 6-p-chlorophenoxyhexyl.

Typical monovalent cycloaliphatic radicals include cyclohexyl, cyclopentyl, and cycloheptyl, cyclooctyl, cy' clodecyl and cyclododecyl, and monovalcnt heterocyclic radicals include pyridyl, tetrahydrofurfuryl, furyl and piperidinyl.

Typical bivalent Z groups include ethylene; propylene; octylene; 2-ethyl hexylene; 1,4-cyclohexylene; 1,2-cyclohexylene; butylene; 1,3-cyclopentylene; phenylene; phenethylene;

I N--N o H 0000 H CHI-CH: 000 CH: 1. I CHI-CH2 ofi, CH- P 0- H 0P OC CH: $31 (3H3 41H: {1 H2 CHrC g 2 HI CHz-C .l

(E 0 110- O P(0 t tt)I 0 I 27.

t |Ho t-C4Hn H HO- EH- 0 P-OCm n 33' OH R P (oCuHn):

0411 on, on c.n. H 2 28. CH; CH; 0 H: H: H: H0CH@0P/ \CHI J) 45 The phosphite esters of the invention can be obtained \;g by the classical method of reacting the desired polyphenols and alcohols with PCI; in the presence of basic HCl acceptors such as tertiary amines, or alternatively, by first reacting the polyphenols with PCI;, without basic catalyst no-O- 0-P CH: to form the aryl chlorophosphites and then reacting the g L L aryl chlorophosphites with alcohol in the presence of tertiary amines.

The phosphite ester compounds of the invention are also obtained quite readily by transesterifying an aliphatic and/or cycloaliphatic phosphite having the desired aliphatic and/or cycloaliphatic groups with a polycyclic polyhydric phenol, or alternatively, by transesterifying an aryl phosphite with a polycyclic polyhydric phenol and an aliphatic and/or cycloaliphatic alcohol. One can also transesterify a mixture of phenolic phosphites and aliphatic and/or cycloaliphatic phosphites to obtain a final product with the desired proportion of aliphatic and/or cycloaliphatic radicals in the molecule.

The transesterification reaction proceeds with the replacement of some or all of the substituent radicals of the phosphite by the polycyclic polyhydric phenol and aliphatic and/or cycloaliphatic alcohol present. The extent of the transesterification is determined by the proportion of phenol and/ or alcohol equivalents to phosphite equivalents in the reaction mixture. Any other Z groups which can be present in the product of this invention, e.g., heterocyclic groups, and hydrogen atoms, can be present in the phosphite reactant, or added during the transesterification, e.g., heterocyclic alcohol such as tetrahydrofurfuryl alcohol, pyridinemethanol and 2-pyridinol.

An alternative method is to prepare the products of this invention from phosphorus trichloride. PCl is first reacted with a polycyclic polyhydric phenol, alone or mixed with another phenol, and then the aromatic phosphite is transesterified with the desired proportion of an aliphatic and/ or cycloaliphatic alcohol. The other Z groups can also be added in this manner when desired.

The molar proportions of the phosphite and polyhydric polycyclic phenolic groups in the compounds of this invention depend upon the proportions of these ingredients used as starting materials. The structure of the phosphite will depend upon the manner in which such proportions of polyhydric phenol and phosphite can associate in the molecule, and if a variety of structures is theoretically possible, one or several or all of such possibilities can be obtained in admixture in the final products, depending to some degrees upon the preparatory procedure. The more complex the possibilities, the more difiicult it will be to elucidate the composition of the final product. However, the examples given above serve as an indication of the types of product obtainable at typical molar ratios of phosphite and phenol.

Proof of structure of these phosphites is at best a difficult problem. A preferred technique of characterization utilizes the oxidation of the phosphite to the phosphate, for example by the quantitative reaction with hydrogen peroxide, as described in US. 3,056,824, or with peracetic acid. The phosphates so obtained are stable products well suited to analytical methods such as vapor phase, thin layer and paper chromatography.

It is preferred in most cases to direct the reaction towards formation of a monomer, dimer or linear polymer rather than a cross-linked polymer. The latter polymers are formed under high temperatures and long reaction times from linear polymers containing free hydroxyl groups at intermediate points in the chain. Accordingly, the reaction should be arrested at the linear stage.

One method for ensuring monomer or linear polymer formation is by introducing a monovalent chain-stopper into the system. For example, by using an alkyl aryl phosphite as the starting phosphite, of which the aryl groups are more easily replaceable by the polycyclic phenol, in transesterification reactions, or by adding a monohydric alcohol with the polycyclic phenol when using triaryl. phosphite as the starting phosphite, cross-linking will be kept to a minimum. Control of the phosphite-phenol ratio can also serve to prevent such polymer formation.

The transesterification reaction will proceed in the absence of a catalyst, but a faster and more complete reaction is obtained if a catalyst is used. The catalyst employed ordinarily for transesterification is an alkali or alkaline earth metal, which can be added in the form of the metal or in the form of an alkaline compound, such as an alkaline oxide or hydroxide, or alkaline salt, such as the carbonate or hydride, or as the alcoholate. Sodium is quite satisfactory, and so are sodium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, lithium hydroxide, potassium hydroxide, sodium hydride, lithium hydride, potassium hydride, calcium hydride, the oxides and hydroxides of calcium, strontium and barium, and the alcoholates, usually of methyl, ethyl or isopropyl alcohol, or phenolates of all of these metals. Only a very small amount of the catalyst need be employed, for ex ample, as little as from 0.01 to 2% by weight of the phosphite. Other catalysts which are especially useful for the reaction between aromatic phosphites and cycloaliphatic or aliphatic alcohols include strongly basic tertiary amines, e.g., triethylamine, tributylamine, pyridine, etc.

Alternative catalysts include certain acidic materials such as dihydrocarbon or dihaloaryl phosphites. Examples of such compounds are diphenyl phosphite, didecyl phosphite, dimethyl phosphite, dioctadecyl phosphite, di-ptolyl phosphite, di-o-tolyl phosphite, di-m-tolyl phosphite, di-2,4-dimethylphenyl phosphite, di-p-butylphenyl phosphite, dinaphthyl phosphite, di-p-chlorophenyl phosphite,

20 di-o-bromophenyl phosphite, dineodecyl phosphite, and dineopentyl phosphite.

It is usually desirable that the reactants be anhydrous, although very small amounts of water can be tolerated in the system. If sodium or potassium or the oxides of calcium, barium, and strontium are added, they will react with the water or alcohol present to form the corresponding hydroxide or alcoholates, and the latter compound will then serve as a catalyst. A volatile alcohol, such as ethanol, methanol or isopropyl alcohol, can be added as a solvent, if the reactants are incompatible.

The reactants, i.e., polycyclic polyhydric phenol, any polyhydric alcohol, monohydric alcohol or phenol, the phosphite, and the catalyst, are mixed, and the reaction mixture then heated at an elevated temperature, usually under reflux. A temperature within the range from about 20 to about C. can be employed. The alcohol or phenol corresponding to the alkyl or aryl group of the phosphite being substituted by the polycyclic phenol or the alcohol is liberated in the course of the reaction and, in order to drive the reaction to completion, it is usually desirable to continuously distill olf the liberated alcohol or phenol. The reaction can be carried out for several hours time, and the alcohol or phenol then distilled out, in order to drive the reaction to completion. Vacuum distillation can be used if the phenol or alcohol has a high boiling point.

Exemplary polycyclic phenols used in preparing phosphites of the invention are 4,4'-methylenebis-( Z-tertiary-butyl-fi-methylphenol) 2,2-bis(4-hydroxyphenyl) propane,

methylenebis- (p-cresol),

4,4-oxobisphenol,

4,4'-oxobis 3-methyl-6-isopropyl-phenol),

4,4-oxobis( 3-methyl-phenol 2,.2'-oxobis( 4-dodecyl-phenol 2,2'-oxobis(4-methyl-6-tertiary-butyl-phenol 4,4-n-butylidenebis- (2-t-butyl-S-methyl-phenol 2,2'-methylene-bis-[4-rnethyl-6(1'-methyl-cyclohexyl)- phenol],

4,4'-cyclohexylidenebis- Z-tertiary-butyl-phenol) 2,6-bis- 2-hydroxy3 '-t-butyl-5 '-methyl-benzyl )-4- methyl-phenol,

4,4'-oxobis(naphthalene-1,5-diol),

1,2'-methylenebis(naphthalene-1,8-diol) 1,3 '-bis(naphthalene-2,5-diol)propane,

and 2,2'-butylidenebis(naphthalene-2,7-diol di(hydroxyphenyl)ketone,

(3-methyl-5-tert-butyl-4-hydroxyphenyl (4'-hydroxyphenyl) methane,

2,2'-methylenebis( 4-methyl6-isopropyl phenol 2,2'-methylenebis 6-tert-butyl-4-chlorophenol (3,S-di-tert-butyl-4-hydroxyphenyl (4'-hydroxyphenyl methane,

(2-hydroxyphenyl 3 ',5 -di-tert-butyl-4'-hydroxyphenyl )methane,

2,2-ethylidenebis(4-octylphenol),

4,4-isopropylidenebis Z-tert-butyl-phenol 2,2'-isobutylidenebis(4-nonylphenol),

2,4-bis(4-hydroxy-3-t-butylphenoxy)-6(n-octylthio)- 1,3,5-triazine,

2,4,6-tris( 4-hydroxy-3t-butylphenoxy l 3 S-triazine,

2,2'-bis- 3-t-butyl-4-hydroxyphenyl thiazolo- 5,4-d)

thiazole,

2,2'-bis( 3-methyl-5-t-butyl-4-hydroxyphenyl -thiazolo- (5,4-d)-thiazole,

4,4'-bis(4-hydroxyphenyl pentanoic acid octadecyl ester,

cyclopentylidene 4,4'-bisphenol,

Z-ethylbutylidene 4,4'bisphenol,

4,4'-cyclooctylidenebis( 2 cyclohexyl phenol 5,;3-thiodiethanolbis 3-tert-butyl-4-hydroxyphenoxy acetate l,4-butanediolbis( 3-tert-butyl-4-hydroxyphenoxy acetate),

pentaerythritoltetra(4-hydroxyphenyl propionate),

2,4,4-trihydroxy benzophenone,

2 1 bis(2-tert-butyl-4-hydroxy-S-methylphenyl)sulfide, bis(2-tert-butyl-4-hydroxy-S-methylphenyl)sulfoxide, bis(3-methyl-5-tert-butyl-4-hydroxy benzyl)sulfide, bis(2-hydroxy-4-methyl-fi-tert-butyl phenyl)sulfide, 4,4'-bis(4-hydroxyphenyl)pentanoic acid octadecyl thiopropionate ester,

1,1,3-tris(2-metl1yl-4'-hydroxy-5 '-tert-butylphenyl) butane,

1,8-bis(Z-hydroXy-S-methylbenzoyl-)n-octane,

2,2'-methylenebis 4- 3-tert-butyl-4-hydroxyphenyl thiazole],

1-methyl-3 (3 -methyl-S-tert-butyl-4-hydroxybenzyl naphthalene,

2,2- (Z-butene) bis- (4-methoxy-6-te rt-butyl phenol).

The following examples are illustrative of the preparatory procedure for the compounds of this invention:

EXAMPLE 1 55 g. of 4,4'-n-butylidene-bis(Z-tertiary-butyl-S-methyl phenol), 30 g. of triisooctyl phosphite and 0.48 g. of sodium hydroxide were heated at 120 to 125 C. for three hours, forming a clear brown homogeneous liquid. This was then heated at 140 C. under reduced pressure, and the isooctanol which was distilled off was recovered. The weight of isooctanol recovered showed that the reaction product was di-(4,4' n-butylidene-bis(Z-tertiary-butyl-S- methyl-phenol)) isooctyl phosphite.

EXAMPLE 2 100 g. of 4,4'-benzylidene-bis(Z-tertiary-butyl-S-methylphenol), 76 g. of cyclohexyl diphenyl phosphite and 0.48 g. of sodium hydroxide were heated at 120 to 125 C. for three hours, forming a clear brown solution. This was then heated at 140 C. under reduced pressure, and the phenol which was distilled off was recovered. The weight of phenol recovered showed that the reaction product was (4,4' benzylidene-bis (2 tertiary-butyl-S-methylphenol)) cyclohexyl phenyl phosphite.

EXAMPLE 3 One mole of triphenyl phosphite (310 grams), 0.65 mole of 2,2 bis(parahydroxyphenyl)propane (148 grams) and 1.8 mole isooctanol (234 grams) were heated at 110 to 120 C. for three hours, together with 0.5 gram of sodium hydroxide. The reaction mixture was then vacuum stripped at 170 C. at the water pump to remove as much phenol as possible. 273 grams of phenol, 96% of the calculated quantity, was obtained, showing that the reaction product was isooctyl 4,4'-bis (-parahydroxyphenyl) propane phosphite.

EXAMPLE 4 One mole of triphenyl phosphite, 1.0 mole of 4,4'-nbutylidenebis(2 tertiary-butyl-S-rnethylphenol), and 2 moles of tridecyl alcohol were reacted in two stages. The triphenyl phosphite was first transesterified with the dihydricphenol in the presence of 0.5 gram of sodium hydroxide, reacting the ingredients at 110 to 120 C. for three hours, and vacuum-stripping the mixture to 170 C. on the water pump. Next, the tridecyl alcohol was added, and the mixture again heated to 110 to 120 C. for three hours, and then vacuum stripped to 170 C. at the water pump. The combined strippings gave 89% of the calculated quantity of phenol at the first stage, and 98% at the second stage. The reaction product was tridecyl 4,4- n-butylidene-bis(-Z-tertiary butyl-S-methyl-phenol) phosphite.

EXAMPLE 5 1.1 mole of isooctyl diphenylphosphite and 0.4 mole of 4,4'-oxobis phenol were heated together in the presence of 0.5 gram of sodium hydroxide at 110 to 120 C. for three hours. The reaction mixture was then vacuum stripped to 170 C. at the water pump, obtaining 53/2% of the calculated quantity of phenol. The reaction product was isooctyl phenyl 4,4-oxobis phenol phosphite.

EXAMPLE 6 1.1 moles of triphenyl phosphite, 1.55 moles of 2-ethylhexanol and 0.33 mole of 2,2'-methylene-bis[-4-methyl- @(Y-methylcycloxy) phenyl] were reacted together in two stages. First, the triphenyl phosphite and 2-ethylhexanol were reacted at to C. for three hours in the presence of 0.5 gram of sodium hydroxide, and this mixture was then vacuum stripped to C. at the water pump. 98% of the calculated quantity of phenol was recovered. Next, the 2,2 methylenebis[ 4 methyl-6-l' (-methylcyclohexyl) phenol] was added, and the reaction mixture again heated at 110 to 120 C. for three hours, and vacuum stripped to 170 C. at the water pump. 83% of the calculated phenol was recovered. The reaction product was 2-ethylhexyl-2,2'methylene-bis[4-methy1- 6-(l'-methylcyclohexyl) phenol] phosphite.

EXAMPLE 7 2 moles of 2,2'-bis-(parahydroxy phenyl)propane and 1 mole of decyl diphenyl phosphite were heated at 110 to 120 C. for three hours, together with 0.5 gram of sodium hydroxide. The reaction mixture was vacuum stripped to 170 C. with a water pump to remove as much phenol as possible, 98% of the calculated quantity of phenol was recovered, showing that the reaction product was di(2,2' bis-(parahydroxy phenyl)) propane decyl phosphite.

EXAMPLE 8 0.2 mole of octyl diphenyl phosphite was reacted with 0.105 mole of 4,4'-methylene-bis(2-t-butyl-6-methyl phenol) and heated in the presence of 0.5 gram of sodium hydroxide at 110 C. to 120 C. for three hours. The reaction mixture was then vacuum stripped with a water pump to 170 C. until 65% octylphenol was collected.

EXAMPLE 9 One mole of triphenyl phosphite, 0.5 mole of 4,4'-nbutylidenebis (Z-tertiary-butyl-S-methylphenol) and two moles of tridecyl alcohol were reacted in two stages. The triphenyl phosphite was first transesterified with the hisphenol in the presence of 0.5 gram of sodium hydroxide, reacting the ingredients at 110 to 120 C. for three hours, and vacuum stripping the mixture to 170 C. on the water pump. Next, the tridecyl alcohol was added, and the mixture again heated to 110 to 120 C. for three hours, and then vacuum stripped to 170 C. at the water pump. The combined distillate gave 89% of the calculated quantity of phenol at the first stage, and 98% at the second stage. The reaction product was tetra-tridecyl (4,4' n-butylidenebis (2-tertiary-butyl 5 methyl-phenyl)) diphosphite. D =0.931, n =1.49l0, 4.48% trivalent phosphorus (analyzed according to the method set forth in Patent No. 3,056,824).

EXAMPLE 10 1.1 moles of triisooctyl phosphate and 0.4 mole of 4,4-methylenebis(-2-tertiary butyl-S-methyl-phenol) were heated together in the presence of 0.5 gram of sodium hydroxide at 110 to 120 C. for three hours. The reaction mixture was then vacuum stripped to 170 C. at the water pump, obtaining 93% of the calculated quantity of isooctanol. The reaction product was then distilled in a wipedfilm molecular still and separated into a more volatile fraction consisting mostly of tri-isooetyl phosphite, and a less volatile fraction consisting mostly of tetra-isooctyl-4, 4-methylenebis- Z-t-butyI-S-methylphenyl) di-phosphite.

EXAMPLE 11 1.1 moles of triphenyl phosphite, 0.85 mole of Z-ethylhexanol and 1.1 mole of 2,2'-rnethylene bis-(-4-methyl- 6-l'-methyl cyclohexyl phenol) were reacted together in two stages. First, the triphenyl phosphite and 2-ethylhexanol were reacted at 110 to 120 C. for three hours in the presence of 0.5 gram of sodium hydroxide, and this mixture was then vacuum stripped to 170 C. at the water pump. 98% of the calculated quantity of phenol was recovered. Next, the 2,2'-methylene bis-(-4-methyl-6- l-methylcyclohexyl phenol) was added, and the reaction mixture again heated at 110 to 120 C. for three hours, and vacuum stripped to 170 C. at the water pump. 83% of the calculated phenol was recovered. The reaction product was 2-ethy1hexyl 2,2-methylene-bis (4-methyl-6-1'- rnethylcyclohexyl phenyl) polyphosphite, having a molecular weight of 1600:160 (ebullisoscopic in benzene).

EXAMPLE 12 0.5 mole of triphenyl phosphite, 0.16 mole of Z-ethylhexanol and 0.5 mole of 2,2'-methylene bis-(-4-methyl-6- (l'-methyl cyclohexyl) phenol) were reacted together in two stages. First, the triphenyl phosphite and Z-ethylhexanol were reacted at 110 to 120 C. for three hours in the presence of 0.5 gram of sodium hydroxide, and this mixture was then vacuum stripped to 170 C. at the water pump. 98% of the calculated quantity of phenol was recovered. Next, the 2,2'-methy1ene bis-(4-methyl-6- l'-methyl cyclohexyl) phenol) was added, and the reaction mixture again heated at 110 to 120 C. for three hours, and vacuum stripped to 170 C. at the water pump. 83% of the calculated phenol was recovered. The reaction product was phenyl, 2-ethylhexyl, 2,2'-methylene-bis (4- methyl-6-l'-methylcyclohexyl phenyl) polyphosphite, containing one 2-ethylhexyl group for every three phosphite groups and having a molecular weight of 16001160 (ebullioscopic in benzene).

EXAM PLE 1 3 Triphenyl phosphite (103 g., 0.33 mole) was transesterified with isooctanol (2 hours at 110-120) and with 4,4 isopropylidenebisphenol (3 hours at 120-140), various proportions of reagents being used, as noted in Table A below. At the end of the reaction, the mixtures of isooctyl 4,4-isopropylidenebisphenyl polyphosphites were vacuum-distilled to 150 to remove phenol and isooctanol (if any). All reaction products were liquid. Proportions and properties are given in Table A.

Hexa-tridecyl butane 1,1,3 tris (2'-methyl-5'-t-butylphenyl-4'-) triphosphite was prepared from 91.7 g. (0.167 mole) 1,1,3-tris (2'-methyl-4'-hydroxy-5'-t-butlyphenyl) butane, 155 g. (0.5 mole) triphenyl phosphite, 200 g. (1 mole) tridecyl alcohol (a commercial mixture of branched-chain, primary thirteen carbon alcohols), and 1 g. anhydrous potassium carbonate. The triphenyl phosphite was transesterified with the trihydric phenol, vacuum stripped, the alcohol added, and the mixture heated and stripped again. The stripping gave 89% of the calculated quantity of phenol at the first stage and 98% at the second stage. The product analyzed 4.35% trivalent phosphorus, D =0.940, n =l.4945.

EXAMPLE 15 2,6-bis (2' hydroXy-3,5-dinonylbenzyl-4-nonyl-phenol was prepared from 5 moles nonyl phenol, moles dinonylphenol, 10 moles paraformaldehyde, and 8.3 g. 0.17% oxalic acid catalyst. The reactants and catalysts EXAMPLE 16 Tetratridecyl 4,4-isopropylidenebisphenyl diphosphite, D :0.953, n =1.4853, was prepared from 0.5 mole 4,4'-isopropylidene 'l)is(phenol) 1 mole triphenyl phosphite, 2 moles tridecyl alcohol, and sodium metal as catalyst in a single transesterification step. Phenol stripped was 89% of the calculated quantity.

EXAMPLE l7 Tetratridecyl-4,4'-oxydiphenyl diphosphite, D =0.932, n :l.483O, was similarly prepared from 62 g. triphenyl phosphite, 20.4 g. 4,4-oxybisphenol, and grams tridecyl alcohol. Phenol stripped was 88.7% of the theoretical quantity.

EXAMPLE 18 Tetra n dodecyl 4,4 n butylidenebis(Zt-butyI-S- methylphenyl) diphosphite was similarly prepared from 1550 g. triphenyl phosphite, 950 g. 4,4'-butylidenebis-(2- t-butyl-5-rnethylphenol), 1860 g. n-dodecanol, and 4 g. sodium hydroxide. Phenol stripped was 90.4% of the calculated quantity and the product analyzed 4.24% trivalent phosphorus.

EXAMPLE 19 Di(4,4-n-butylidenebis (2-t-butyl-5methyl phenol)), tri-n-dodecyl diphosphite, D =0.9=67, n =1.4985, was prepared form 2 moles of triphenyl phosphite, 3 moles of n-clodecyl alcohol, 2 moles of 4,4'-n-butylidenebis (2- t-butyl-S-methyl phenol) and 4 grams sodium hydroxide. The reactants were heated and mixed at to C. for approximately 5 hours and then vacuum stripped to C. to remove phenol.

EXAMPLE 20 Tetrahydrofurfuryl alcohol, 54 grams (0.5 mole) was mixed with 159 grams (0.5 m.) butyldicresyl phosphite and 0.5 grams sodium hydroxide and heated for 3 hours at 110 C. The reaction product was then vacuum dis tilled under a water pump to C. and the cresol removed was 90% of the calculated quantity. The product was further reacted with 57 grams (0.25 mole) 4,4'-isopropylidene bisphenol for 5 hours at 120 C. The reaction product was vacuum distilled under a water pump to C. The product analyzed 7.6% trivalent phosphorus.

EXAMPLE 21 Butoxyethanol, 59 grams (0.5 mole) was reacted with 100 grams (0.322 mole) triphenyl phosphite at 120 C. for 3 hours, and then vacuum stripped. The product was then reacted with 85 grams (0.2 mole) of 2,2'-methylene bis-(-4-methyl-6-l'-methylcyclohexyl phenol) for 3 hours at 120 C. The mixture was then stripped under a Water pump to 150 C. 91% of the calculated quantity of phenol was recovered and the material was a diphosphite.

EXAMPLE 22 Cyclooctanol 128 grams (1 mole) was transesterified with 234 grams (1 mole) diphenyl phosphite and 90 grams of phenol was distilled off. The product was reacted with 114 grams (0.5 mole) 4,4-isopropylidene hisphenol and 92% of the calculated quantity of phenol was recovered. The product was isopropylidene bisphenyl di cyclooctyl diacid phosphite.

EXAMPLE 23 100 grams of the tridecyl 4,4'-butylidene bis-(-2-tertbutyl-S-rnethyl phenyl) phosphite of Example 4 plus 7 grams phosphorous acid were warmed at 80 C. for 1 matic ring: oxyhydrocarbon; thiohydrocarbon; heterocyclic; carbonyl; sulfinyl; and sulfonyl groups.

Ar is a phenolic nucleus which can be a phenyl or a polycarbocyclic group having condensed or separate phenhour forming the butylidene bis-(-Z-tert-butyl-S-methyl yl rings; each Ar group is.enher connected through an oxygen atom to a phosphlte group or contains a free phenyl) tridecyl acid phosphite.

phenolic hydroxyl group or both; p is a number, one or EXAMPLES 24 THROUGH 27 greater, and preferably from one to four.

Various mixed aliphatic-aromatic polyphosphites were prekrably Y other than a thloelher Sulfide x f d by t t if i tricresyl phosphite and a 10 wherein x B one or more, and there is attached to a phosture of tricresyl phosphite and octyl dicresyl phosphite 1 group thfi mplficule aI 1aSt 0Tle fadlcal stileflfifl with 4,4'-isopropylidene bisphenol in the proportions set from PP Consisting of allphatlc and cycloallphallc forth in the table below. The transesterification was carp In s case the phosphltes are h s e as th s ried out for 3 hours at 130 C. At the end of the reaction, described prev ously. the reaction mixture was vacuum distilled to 190 C. to re- The remaining groups Of the phosphlte are selected move 90% of the calculated quantity of the cresol formed m th group consisting of hydrogen, monovalent and during the transesterification reaction. All of the reaction bivalent aliphatic, cycloaliphatic, aromatic and heteroproducts were liquid. cyclic groups having from one to about thirty carbon Example Control B 24 25 26 27 Reactants:

'lrlcrcsyl phosphite, molcs.- 2 4 3 2 1 Q-ethylhexyl dicresyl phosphite, moles 1 1 l l 4,4'-isopropylidene bisphenol (Blsphenol A), moles Product 1 4 3 Dimer Pentamer Tetrarner EXAMPLES 28 THROUGH 30 0.2 mole of octyl diphenyl phosphite was mixed with 0.105 mole of the bicyclic phenol shown in the table below and heated in the presence of 0.5 gram of sodium hydroxide at 110 C. to 120 C. for 3 hours. The reaction mixture was then vacuum stripped to 170 C. with a water pump, obtaining the percentage of the calculated quantity of phenol set forth in the Table below. The product was a bisphenyl octyl phenyl diphosphite.

Percent of (calculated) phenol Example Polycyclic phenol reactant distilled Oxo-dlphenol 95 4,4-lsopropylldene blsphenol 99.8

4,4'-cyclohexylideue blsphenol EXAMPLE 31 In accordance with the invention, there are also provided synthetic resin compositions having an improved resistance to deterioration containing organic phosphites having attached to each phosphite group at least one polycyclic aromatic group having the formula:

(Ar) -Y-Ar wherein Y is a polyvalent linking group selected from the group consisting of oxygen; sulfur; aliphatic, cycloaliphatic and aromatic hydrocarbon groups attached to each Ar group through a carbon atom not a member of an aro- 2 'Irimer Dimer atoms, all of the groups being attached to phosphorus through oxygen.

The invention is applicable to any halogen-containing resin, such as polyvinyl chloride resin. The term polyvinyl chloride" as used herein is inclusive of any polymer formed at least in part of the recurring group:

X a e] 01 X and having a chlorine content in excess of 40%. In this group, the X groups can each be either hydrogen or chlorine. In polyvinyl chloride homopolymers, each of the X groups is hydrogen. Thus, the term includes not only polyvinyl chloride homopolymers, but also after-chlorinated polyvinyl chlorides as a class, for example, those disclosed in British Pat. No. 893,288, and also copolymers of vinyl chloride in a major proportion and other copolymerizable monomers in a minor proportion, such as copolymers of vinyl chloride and vinyl acetate, copolymcrs of vinyl chloride with maleic or fumaric acids or esters, and copolymers of vinyl chloride with styrene, propylene, or ethylene. The invention also is applicable to mixtures of polyvinyl chloride in a major proportion with a minor proportion of other synthetic resins such as chlorinated polyethylene or a copolymer of acrylonitrile, butadiene and styrene.

The invention is of particular application to the stabilization of rigid polyvinyl chloride resin compositions, that is, resin compositions which are formulated to withstand high processing temperatures, of the order of 375 F. and higher. However, the stabilizer compositions of the invention can be used with plasticized polyvinyl chloride resin compositions of conventional formulation where resistance to heat distortion is not a requisite. Conventional plasticizers well known to those skilled in the art can be employed such as, for example, dioctyl phthalate, octyl diphenyl phosphate and epoxidized soybean oil.

Particularly useful plasticizers are the epoxy higher esters having from 22 to carbon atoms. Such esters will initially have had unsaturation in the alcohol or acid portion of the molecule, which is taken up by the formation of the epoxy group.

Typical unsaturation acids are acrylic, oleic, linoleic, linolenic, crucic, ricinoleic and brassidic acids, and these may be esterified with organic monohydric or polyhydric alcohols, the total number of carbon atoms of the acid and the alcohol being within the range stated. Typical monohydric alcohols include butyl alcohol, 2-ethyl hexyl alcohol, lauryl alcohol, isooctyl alcohol, stearyl alcohol, and oleyl alcohol. The octyl alcohols are preferred. Typical polyhydric alcohols include pentaerythritol, glycerol, ethylene glycol, 1,2-propylene glycol, 1,4-butylene glycol. neopentyl glycol, ricinoleyl alcohol, erythritol, mannitol and sorbitol. Glycerine is preferred. These alcohols may be fully or partially esterified With the epoxidized acid. Also useful are the epoxidized mixtures of higher fatty acid esters found in naturally-occurring oils such as epoxidized soybean oil, epoxidized olive oil, epoxidized cottonseed oil, epoxidized tall oil fatty acid esters, epoxidized coconut oil and epoxidized tallow. Of these, epoxidized soybean oil is preferred.

The alcohol can contain the epoxy group and have a long or short chain, and the acid can have a short or long chain, such as epoxystearyl acetate, epoxystearyl stearate, glycidyl stearate, and polymerized glycidyl methacrylate.

The organic phosphites of the invention can, if desired, be employed in conjunction with other stabilizers for polyvinyl chloride resins, although, in most cases, the stabilization imparted by the organic phosphite will be sufficient, since it is better than a mixture of phosphite and a phenol. In some cases, however, for particular end uses, special stabilization elfects may be desired.

As supplemental stabilizers, there can be employed metal salt stabilizers of the type described in the Leistner et al. Pat. Nos. 2,564,646 and 2,716,092 and other patents in this field. The metal salt stabilizer is a salt of a polyvalent metal and an organic acid having from six to twenty carbon atoms. The acid should be monocarboxylic, and it should not contain nitrogen atoms in the molecule. Aliphatic, aromatic, alicyclic and oxygen-containing heterocyclic monocarboxylic acids are operative, as a class. The acids may be substituted, if desired, with groups such as halogen, sulphur, and hydroxyl. The oxygen-containing heterocyclic acids include oxygen and carbon in the ring structure, of which alkyl-substituted furoic acids are exemplary. As exemplary of the acids there can be mentioned the following: caproic acid, capric acid, 2-ethyl hexoic acid, lauric acid, chlorocaproic acid, hydroxy capric acid, stearic acid, hydroxy stearic acid, palmitic acid, oleic acid, myristic acid, dodecyl thioether propionic acid (C, H S(CH COOH), hexahydrobenzoic acid, benzoic acid, phenylacetic acid, isobutyl benzoic acid, monoethyl ester of phthalic acid, ethyl bcnzoic acid, isopropyl benzoic acid, ricinoleic acid, p-t-butylbenzoic acid, n-hexyl benzoic acid, salicylic acid, naphthoic acid, 1- naphthalene acetic acid, orthobenzoyl benzoic acid, naphthenic acids derived from petroleum, abietic acid, dihydroabietic acid, methyl furoic acid, and half-esters of dicarboxylic acids with alcohols and polyols, such as monooctyl maleate half-esters. These are used in the form of their metal salts, particularly the alkaline earth metal salts, such as magnesium, barium, strontium and calcium, and the zinc, cadmium, lead and tin salts. Where these salts are not known, they are made by the usual types of reactions, such as by mixing the acid, acid chloride or anhydride with the corresponding oxide or hydroxide of the metal in a liquid solvent, and heating, if necessary, until salt formation is complete. The barium, cadmium and zinc compounds are preferred.

Also effective stabilizers are organic compounds containing at least one epoxy group. These compounds can be used to supplement the essential stabilizers. The amount can range from O to 100 parts by weight per 100 parts of resin, depending upon the effect desired, for many epoxy compounds are also plasticizers for polyvinyl chloride resins, as will be noted in the discussion which follows.

Any epoxy compound can be used. The compounds can be aliphatic or cycloaliphatic in character, but aromatic, heterocyclic, and alicyclic groups can also be present. The compounds have from 10 to carbon atoms. The longer chain aliphatic compounds of 22 carbon atoms and more are also plasticizers. Typical epoxy compounds that are not plasticizers are epoxy carboxylic acids such as epoxy stearic acid, glycidyl ethers of polyhydric alcohols and phenols, such as triglycidyl glycerine, diglycidyl ether of diethylene glycol, glycidyl epoxy stearyl ether, l,4 bis(2,3-epoxypropoxy) benzene, 4,4'-bis (2,3-epoxypropoxy) diphenyl ether, 1,8 bis(2,3 epoxypropoxy) octane, 1,4-bis(2,3-epoxypropoxy) cyclohexane, and 1,3- bis(4,5-epoxy pentoxy) S-chlorobenzene, the epoxy polyethers of polyhydric phenols, obtained by reacting a polyhydric phenol with a halogen-containing epoxide or dihalohydrin, such as the reaction products of resorcinol, catechol, hydroquinone, methyl resorcinol or polynuclear phenols such as 2,2-bis(4-hydroxyphenyl) propane (Bisphenol A), 2,2'-bis(4-hydroxyphenyl) butane, 4,4-dihydroxy-benzophenone and 1,5-dihydroxy naphthalene with halogen-containing epoxides such as 3-chloro-l,2-epoxybutane, 3-chloro-l,2-epoxyoctane, and epichlorhydrin. Typical epoxy compounds that combine stabilizing with plasticizing action are listed above under plasticizers.

The phosphites of this invention are useful in combination with an organotin moiety and a mercapto acid moiety. Such moieties can be formed together in any combination in a single stable molecule in which molecule such moieties display stabilizing effectiveness for polyvinyl chloride resins.

The organotin moiety can be characterized as an organic group linked to tin by means of carbon in not more than three of the tin valences. The remaining tin valences can be taken by groups linked to tin by sulfur or by oxygen.

Thus, the organotin moiety has the structure:

where R is hydrogen or an organic radical and n has a value from 1 to 3.

The mercapto acid moiety has at least one mercapto group SH or residue thereof and at least one carboxylic acid radical COOM, wherein M can be hydrogen, an esterifying radical R or a salt-forming cation. Thus, this moiety has the structure:

in which Z is the remainder of the molecule and n, and n are the number of mercapto residues and carboxylic acid residues, respectively, and will usually be a number from 1 to 10. The free valences of the mercapto group and carboxylic acid group are taken with any type of radical reactive with mercapto and carboxylic acid groups, respectively, such as the tin atom of an organotin moiety, or hydrogen or an alcohol residue or salt-forming cation.

Thus, the mercapto acid moiety can be linked to tin in an organotin compound containing the organotin moiety. It could be present therin as the organotin salt through the carboxy linkage and the mercapto group or through only one or the other of them. The organotin compound can also include mercapto acid groups linked to tin through carbon, and these groups also function as mercapto acid moieties in accordance with the invention.

The organotin compounds useful in this combination can be defined by the formula:

wherein X is oxygen, sulfur or a bivalent linking radical, linked to tin through oxygen, sulfur or carbon, and containing from one to about ten carbon atoms, and the 29 30 Rs are oxide, hydroxide OH (stannonic acid), or organic groups containing from one to about thirty carbon atoms 3 linked to the tin through carbon or oxygen or sulfur, of which at least one and not more than three per tin atom 2 g l l is linked to tin through carbon, and m is an integer rang- 5 ing from zero to about fifteen. Optionally, one or more (-CH:-UH| organic groups can be mercapto acid groups linked to tin through the sulfur of the mercapto group or the car boxylic acid group or carbon. 9 C H The preferred mercapto acids are the saturated dibasic 10 acids, as well as the monohydric and polyhydric alcohol half or mono esters thereof. Included in this preferred group are mono-esters of these acids with, for example, methyl alcohol, ethyl alcohol, lauryl alcohol, cyclohexanol, ethylene glycol, dipropylene glycol and the ethyl 1 ether of ethylene glycol.

The following organotin compounds are typical of those ?-C coming within the invention: A

1 n CH;-?nOC-CnHss l0 0C-C1 Iln 2. n-CrHl clubs 0--%CH1ll3H-CO-Crlln 1 L 0 SH i 0 l) a. 0000 n I 2 i a [C mHnlrSll SCH 0 Calls 2 11. (C1II| Sn-[SC H11h O-("3\ Ol (lliHo C? C-0\ (CJHQ)I S CH-CHPb-0Sn-O(ECH3C Sl1(c H|]g 4H; S S 13, Cz s Ci a I CH3-[CHQ3- H-oH2o o-cHoHr-o o-sn o-o-O 4. [lso-C|Hi1]iSn[SCCnHrah Call 1% C|Hu0 l10 C Hg 5. lisoC;Hq]Sn [O-CCH=CHC-O-(CIIa)sOIlh 5o 2 U ll 15. O C CruHn C Hg Sn0 CHHI: (isoC H1)aSn CH-COO(CII1);OH

1111:: O-CCI{I 1 ?}I 7. n-CJh- I* X 2)a-OH]: OOOCHiCHCOOCaHt B H C4H n-0 CnHau IlC Hv-Sl1[S--CHzCHr-(fiO-CH1CH:0CHaCHgOIIh 17 S Gun" 7 0 Crib-S n-S CnHu s can A total of from 0.1 to 10 parts by weight of the stabilizers can be used for each parts by weight of the resin. More stabilizer composition can be used, but usually no better results are obtained, and therefore such amounts are uneconomical and wasteful. The proportion of phosphite stabilizers added can be from 0.1 to 10 parts by weight but is preferably from 0.5 to 5 parts.

A small amount, usually not more than 1.5%, of a parting agent, also can be included. Typical parting agents are the higher aliphatic acids having from twelve to twenty-four carbon atoms, such as stearic acid, lauric acid, palmitic acid and myristie acid, mineral lubricating oils, polyvinyl stearate, polyethylene, paraflin wax and oxidized Montan wax derivatives.

The preparation of the stabilized composition is easily accomplished by conventional procedures. The selected stabilizer combination ordinarily is mixed with the plasticizer, and this then is blended with the polyvinyl chloride resin, using, for instance, plastic mixing rollers, at a temperature at which the mix is fluid and thorough blending facilitated, milling the plasticizer and stabilizer with the resin on a 2-roll mill at from 250 to 350 F. for a time sufiicient to form a homogeneous sheet, five minutes, usually. After the mass is uniform, it is sheeted off in the usual way.

The following examples in the opinion of the inventors represent preferred embodiments of polyvinyl chloride resin compositions of their invention:

EXAMPLE I A series of polyvinyl chloride homopolymer formulations was prepared, having the following composition:

Plastic composition: Parts by wt. Dow PVC 111-4 (homopolymer of polyvinyl The dioctyl phthalate, isooctyl epoxy stearate and phosphite were mixed together and then blended with the polyvinyl chloride. The mixture was heated on a 2-roll mill up to 350 F., and sheeted off, and samples then were heated in an oven at 350" F., for 3 hours to test heat stability. The discoloration was noted at 15 to 30 minute intervals, as reported in Table I below.

Phisphite D was prepared as follows:

1.1 moles of isooctyl diphenylphosphite and 0.4 mole of 4,4'-thiobis(2-tertiary butyl 5 methyl-phenol) were heated together in the presence of 0.5 gram of sodium hydroxide at 110 to 120 C. for three hours. The reaction mixture was then vacuum stripped to 170 C. at the water pump, obtaining 53 /i% of the calculated quantity of phenol. The reaction product was isooctyl phenyl 4,4- thiobis(2-tertiary butyl-S-methylphenol) phosphite.

32 Plastic composition: Parts by weight Pliovic DBSO-V (homopolymer of polyvinyl chloride) 100 Tri-2-ethylhexy1 phosphate 40 Epoxy soybean oil 5 Zinc stearate 0.1 Phosphite as noted in Table II 3 The tri-Z-ethylhexyl phosphate, epoxy soybean oil, zinc stearate and phosphite were mixed together and then blended with the polyvinyl chloride. The mixture was heated on a 2-roll mill up to 350 F., sheeted oil, and samples heated in an oven at 350 F. for two hours to test heat stability. The discoloration was noted at 15 minute intervals, and is reported in Table II below.

TABLE II Time of heating Triphenyl Phosphite of Phosphite of (minutes) phosphite Example 9 1 Example 3 I Initial Colorless Colorless Colorless. 16 Dark red Yellow Yellow. 30 Dark red-brown- Amber Amber. 4.6 .d Do. 60. Do. 75- Do. 90- Deep orange. Orange. 105. 0 Do. 120 Red-brown. Orange-brown.

1 Tetratrldeeyl (4,4'-n-butylidene-bls-(2-tertiary butyl-S-rnethyl phen yl) dlphosphite.

l Isooctyl-4,4-isopropylidene-bis-phenyl polyposphlte.

It is apparent from the above results that the phosphites of the invention provided superior long term stability and better color after two hours of heating at 350 F. These results are particularly outstanding because polyvinyl chloride resin compositions containing tri-Z-ethylhexyl phosphate and like phos hate plasticizers are particularly diflicult to stabilize.

EXAMPLE III A series of formulations was prepared having the following composition:

Plastic composition: Parts by weight Geon 101 EP (homopolymer of polyvinyl chloride) 100 Dioctyl phthalate Barium cadmium laurate 2 Phosphite as noted in Table III 1 TABLE I A B C D E F Phosphite of Example 9 Phosphite of tetra-trldecyl Example 12: 4,-l'-n-butyll- Isooctyl phenyl 2-ethylhexyl Phosphite ot dene bls(2- 4,4'-thiobis (2- 2,2-rnethy1ene- Example 3: tertiary butyltertiary butylbis i-methyl 6- isooctyl-4,4- Isooctyl S-methyl fi-metliyl l-methyleycloisopropylldeue- Time of heating Triphenyl diphenyl phenyl) phenyl) hexyl phenyl) bis-phenyl (minutes) phosphite phosphite diphosphlte phosphite polyphosphite phosphite Colorless Colorless. Colorless Colorless Colorless. Yellow Yellow.-. Yellow Yellow Yellow. 60. Orange-brow Deeporange..-. Orange"... Amber Orange Amber. 90. Red-brown. Orangebrown... Deep-orange-. Deep-orange.. Deep-orange. Orange. 120.. ..do Red-brown ..do...- ..d .do. Do. 136 D k-brown... Dark-brownd ..do Do. 150.. .do... .d Do. 180.. .d Orange-brown -.do.. Do. 210 Redbrown Red-brown Red-hrown Red-brown.

EXAMPLE II A series of formulations was prepared having the following composition:

The dioctyl phthalate, barium cadmium laurate and phosphite were mixed together and then blended with the polyvinyl chloride. The mixture was heated on a 2-roll mill up to 350 F., sheeted oil, and samples then heated in an oven at 350 F to test them for heat stability. The total heating time was four hours. The discoloration was noted at 15 minute intervals, and is reported in Table III below.

Phosphite N was prepared as follows:

T riphenyl phosphite (93 grams, 0.3 mole), 61.5 grams (0.27 mole) 2,2'-isopropylidenebisphenol, and 0.1 gram sodium metal were heated 4 hours at 135 F, during this The Z-ethylhexyl diphenyl phosphate, barium cadmium time the 2,2'-isopropylidenebisphenol gradually dissolved. laurate, epoxy isooctyl stearate and phosphite were mixed During subsequent stripping under reduced pressure the together and then blended with the polyvinyl chloride. The reaction mixture became much more viscous. The distillate mixture was heated on a Z-roll mill up to 35 F., sheeted consisted of phenol and weighed 48 grams (about 90% oil, and samples then heated in an oven for four hours at of the quantity equivalent to reaction of both hydroxyls 350 F. to determine heat stability. The discoloration of the bisphenol). After cooling to room temperature the was noted, and is reported in Table IV below.

TABLE IV P Q R. S

Phosphite of Exam- Phosphite of Exam- Phosphite D of Exple 12: 2-ethylple 9: tetra triample I: tetra hexyl 2, 2- decyl4, 4'-nisooctyl phenyl methylene-bis- Phosphlte of Exambutylidenebis- 4, 4-thiobis (2- (4-Inethyl-6, 1- ple 3: isooctyl- (2-tertiary-butyltertiarybutyl-S- methyl cyclo- 4, 4-isopropyl Time of heating fi-rnethyl phenyl) methyl phenyl) hexyl phenyl)- idene-bls-phenyl (minutes) diphosphite diphosphite polyphosphite phosphite Colorless Colorless.

Pale yellow. Do. Yellow. Do. Do. Amber. Do. Do. Do. Orange. Do. Deep orange.

Do. Orange-brown.

Do. Do.

EXAM L product was a gummy solid, identified as phenyl 2,2'-1so- P E v Example IV was repeated employing as the resin Vinyl n l hos hite. Propyhdeneblsphe yl p0 W p lte VYHH, a copolymer of 87% vinyl chloride and 13% TABLE III .I K L M N O Phosphlte oi Phosphlte of Phosphlte D of Example 12: 2- Example 9: tetra- Example I: phenylethyl-llexyl 2,2- Phosphlte of trldecyl (4,4'-rllsooctyl (4,4'- methylene/bis Example 3: butylldene-blsthiobls-(2tertl-methyl 6- lsooetyl-4,4- (2-tertlary-butyllary-butyl5- 1-methyl-eyclo- Phenyl-4,4-lsolsopropylldene- Time of Trlphenyl fi-methyl phenyl methyl phenyl) hexyl phenyl)- propylidenedalsbis-phenyl Heating: phosphlte dlphosphlte phosphite polyphosphlte phenyl-phosphlte phosphlto Initial Colorless Colorless olorless Colorless Colorless Colorless.

Veryi pale yellow. Verydpale yellow ery pale yellow Verydpale yellow- Very pale yellow. o... o o o Do.

do 195 Dark yellow with .....do .do Yellow with sligl black edges brown edges. 210 Black ..do .d0 Yellow with browr1 do 225 ..do Yellow with "will; Amber with Yellow with slightly brown slightly black brown edges. edges. edges.

240 Yellow with Yellow with Yellow with Amber with Do.

brown edges. brown edges. black edges. black edges.

It is pp the above results that the p osphites vinyl acetate, and parts of dioctyl phthalate. Similar of the invention provided superior long term stability and results were obtained. better color after two to four hours of heating at 350" F. The fact that they are able to provide better long-term VI heat stability for as much as four hours is quite remark- A Series Of P Y Y chlorlde p v p abh tions was prepared, having the following composition:

EXAMPLE IV Plastic composition: Parts by weight I DOW PVC Ill-4 (homopolymer of polyvinyl A series of formulations was prepared havl g the chloride) 100 lowing composition: Diisooctyl phthalate 45 Plastic composition: Parts by weight Isooctyl, epoxy stearrflte 5 Dow PVC 111-4 (homopolymer of polyvinyl Phosphltes as noted In Table 1 3 chloride) 1 0 The diisooctyl phthalate, isooctyl epoxy stearate and Z-ethylhexyl diphenyl phosphate 2 phosphite were mixed together and then blended with the Isooctyl epoxy stearate 10 polyvinyl chloride. The mixture was heated on a 2-roll Barium cadmium laurate 2 mill up to 350 F., and sheeted off, and samples then were Phosphite as noted in Table IV 1 heated in an oven at 350 F. for 3 /2 hours to test heat stability. The discoloration was noted at to minute intervals, as reported in Table VI below.

It is apparent from the above results that the phosphites of the invention containing polycyclic phenol groups in It is apparent from the above results that the phosphites of the invention containing polycyclic phenol groups in addition to the phosphite nucleus provided superior long term stability and better color after two addition to the phosphite nucleus provided superior long 5 a term stability and better color after 3 hours of heating hours of heating at 350 These results are P at 350 C. The fact that they were able to provide better larly outstanding because polyvinyl chloride resin com- TABLE VI A B C D E F Phosphlte ot Phosphlte D of Example 6: Phosphlte of Example I: 2-ethylhexy1 2, Phosphite of Example 4: 4, isooctyl phenyl 2-methylene-bis Example 3: 4,4- 4n-butylidene 4,4-thiobls (t-methyl 6- bis-(parahybis (Z-ter tiary (Z-ter tiary (l'-meth yl- Time of droxyphenyl) butyl-B-methyl butyl-fi-methyl cyclohexyl) heating Triphenyl Isooctyl diphenyl propane isooctyl phenol) tridecyl pheno1) phenol) (minutes) phosphite phosphite phosphite phosphite phosphite phosphite Initial Colorless Colorless Colorless Colorless Colorless Colorless. Yellow Yellow Yellow Yellow Yellow Yellow. Orange brown"..- Deep orange Amber Orange Amber Orange. Red-brown Orange-brown... Orange... Deep orange... Deep orange Deep orange.

Red-brown do do o.- Do. Dark brown. do. .-do.. Do. .do do Do. .do. do. Orange-brown Do. Red brown Red brown Red brown Red brown.

long-term heat stability for as much as 3 /2 hours is quite remarkable.

EXAMPLE VII A series of formulations was prepared having the following composition:

Plastic oomposition: Parts by weight Pliovic DB80V (homopolymer of polyvinyl chloride) 100 Tri-Z-ethylhexyl phosphate 40 Epoxy soybean oil 5 Zinc stearate 0.1 Phosphite as noted in Table II 3 The tri-2-ethylhexyl phosphate, epoxy soybean oil, zinc stearate and phosphite were mixed together and then blended with the polyvinyl chloride. The mixture was heated on a two-roll mill up to 350 F., sheeted off, and samples heated in an oven at 350 F. for two hours to test heat stability. The discoloration was noted at 15 minute intervals, and is reported in Table VII below.

TABLE Vll Phosphite of Phosphite of Example 4: tri- Examplva lsodeeyl 4,4noctyl 4,4-bisbntylideue-bis Tlme of (parahytlroxy (Z-tertiary butylheating Triphenyl phenol) profi-methylphenoll (minutesl phosphite pan: phosphite phosphite Initial Colorless Colorless. Colorless. 15. Dark red Y Yellow. 30. Dark redbrow Amber. 46- D0 60 Do 75 Do.

90 i Urungt Deeporunge. 105 do Do. 120 Orangwbrown... Red-brow1r positions containing tri-Z-ethylhexyl phosphate and like phosphate plasticizers are particularly diflicult to stabilize.

ride) Dioctyl phthalate 50 Barium cadmium laurate 2 Phosphite as noted in Table VIII 1 The dioctyl phthalate, barium cadmium laurate and phosphite were mixed together and then blended with the polyvinyl chloride. The mixture was heated on a two-roll mill up to 350 F., sheeted off, and samples then heated in an oven at 350 F. to test them for heat stability. The total heating time was four hours. The discoloration was noted at 15 minute intervals, and is reported in Table VIII below.

Phosphite O was prepared as follows: Z-ethylhexyl dioctylphenyl phosphite (0.26 m.) was transesterified with 4,4 thio bis(2 tertiary butyl 5 methylphenol (0.16 m.), heating them together in the presence of-0.5 gram of sodium hydroxide at to C. for three hours. The reaction mixture was vacuum stripped to C. at the water pump, recovering octylphenol and some Z-ethylhexanol. The reaction product was 2-ethylhexyl octylphenyl (-4,4'thio-bis(2 tertiarybutyl-S-methylphenol)) phosphite.

TABLE VIII J K L M N P Phosphlte of K Phosphite D 0! Phosphite 01' Example 4: Example I: 2-ethylhexyl Exam le 6: trldecyl 4,4'- Phosphite oi lsoootyl octylphenyl 2-ethy ex 1 n.butylidene- Example 8: phenyl 4,4- 4,4-thiebls- 2,2'-methtl ene- Tri(2,2'-bisbis-(2-tertlaryisooctyl 4,4" thio-bis (2-tertiarybis(4 .me yl, (parahydroxy butyl-- bis, (paraphytertiarybutylbutyl-o-methyl tH'methyleyphenyl) promethyl droxy phenyl) 5-meth l phenol) clohexfl) Time of heating Trlphenyl pane) phenol) propane phenol; phosphosphite pheno (minutes) phosphite phosphlte phosphite phosphlte phlte phosphite Initial Cololess Colorless Colorless Colorless Colorless Colorless Colorless V ry p le Very pale Very pale a yellow yellow o .do -do o o o Do.

do-- Do.

0..-. Pale yellow.

Yellow- Do.

.-..do.-. ...do-.-. Do

135.---. Yellow 0---. do Yellow Yellow with .do d d Do.

brown edges.

".-. do AmbeL. do Do.

195. ark yellow .do Amber with Yellow with with black brown edges. slight brown ed es. edges.

210 Bloc do ..do ..do do .do Yellow with brown edges.

225 Amber with do Yellow with Yellow with Amber with Do.

slightly black brown edges. slightly black edges. edges. brown edges.

240 Amber with Yellow with .do Yellow with Black Yellow with black edges. brown edges. brown edges black edges.

It is apparent from the above results that the phos- The Z-ethylhexyl diphenyl phosphate, barium cadmium phites of the invention containing polycyclic phenol laurate, epoxy isooctyl stearate and phosphite were mixed groups in addition to the phosphite nucleus provided together and then blended with the polyvinyl chloride. superior long term stability and better color after two The mixture was heated on a 2-roll mill up to 350 F.,

to four hours of heating at 350 F. The fact that they 35 shected off, and samples then heated in an oven for are able to provide better long-term heat stability for four hours at 350 F. to determine heat stability. The disas miich as four hours is quite remarkable. coloration was noted, and is reported in Table IX below.

TABLE IX Q R s 'I Phosphite o! Phosphite of Example 4: Phosphlte D of Example 6: 2- Tri4,-t'- tr1decyl4,4n- Exam le l:lsooety1 ethylhexyl 2,2- bis(parahybutylidene-bisgheny 4,4-thlo methylene-bisdroxy phenyl) (2 tertiary is(2-tertiary- (4-methyl-6,1- Time of heating propane butyl-b-methyl butyl-lS-rnethyl cyclohexyl) (minutes) phosphite phenol) phosphlte phenol) phnsphlte phenol phosphite Colorless. Colorless Colorless.

37 ll Very pale yellow. Do. 0 Do. yellowdo Pale EXAMPLE IX 65 It is apparent from the above results that the phos- A series of formulations was prepared having the folphites of the invention containing polycyclic phenol lowing Composition: groups with free phenolic hydroxyl groups in addition to Plastic composition: Parts by weight the phosphite nucleus provided superior long-term stabill l 1 111-4 (homopolymel' of Polyvinyl 100 70 ity and better color after two to four hours of heating c on e at 350 F. The fact that they are able to provide better fizggfi zg yi xg fi i i f :IIII:I: long-term heat stability for as much as four hours is Barium cadmium mutate 2 quite remarkable, because resin compositions containing Phosphite as noted in Table IX l 75 phosphate plasticizers are particularly diflicult to stabilize.

. EXAMPLE X To show the highly effective stabilizing activity of the preferred compoundsof the present invention, the following tests were made.

Ajlasticized resin formulation of a standard type was Similarly, the preferred compounds of this invention having aliphatic groups in the phosphite molecule are even betterthan those without the aliphatic group.

. EXAMPLE XI prepared having the follow ng composition: composition, Parts by weight The following tests were conducted to show the Homopolymer. of polyvinyl chloride (Pliovic stabilizing effectiveness of various phosphites containing DB80-V) 100 different Y-linkinggroups in the bicyclic phenolic groups t l li tl g F z'eihylhexw 45 (Ar--YAr) of this invention. The same resin formulap osp a e r n l Barium cadmium laurate 2 tlorrwas p epared as l Examp e X llSlllg the phosphite (Drapex 63) gpoxidized soybean oil 5 stabilizers set forth 111 the Table XI below. Controls A Phosphite ester as noted in Table X 3 and B are repeated.

TABLE XI AA BB CC Phosphlte of Example 8: Phosphite of transesterificatlon Pliosphite of Example 30: product of octyl Example 28: transesterifieation diphenyl phosphlto transestcrifieation of oetyl diphenyl Control Example Phosphite of eonand 4,4-methyleneproduet oi octyl phosphltn and 4,4- Time of heating A, tricrosyl trol B: (examples bis(2-t-butyl-fidiplrcnyl phosphite cyelohexylidene (minutes) phosphite 24 to 2?] methyl phenol) and oxotliphenol bisphonol Initial Colorless Colorless Colorless i. Colorless Colorless. Light yellow Very light yellow. t. Very light yello Very light yellow Very light yellow. Orange Light yellow Llgl Yellow. 46 Dark 0range do Do. do Yellow. D0. do Do. 90 Almost black do Charred dark yellow. 105 Black Charred. Yellow charred Black.

COI'IlOlS. I20 Black Almost all black"..- Black The phosphite ester, phosphate plasticizer, the metal EXAMPLE XII soaps and the Drapex 6.8 epoxy soybean oil were mixed together and then blended with the polyvinyl chloride. The mixture was heated on a two-roll mill up to 350 F. to test heat stability. The discoloration was noted at A resin formulation was prepared according to Example X containing the phosphites set forth in Table XII, below. After mixing the resin on a two-roll mill, the sheets 15 minute intervals throughout the test as reported in were molded at 350 C. for five minutes at high pressure Table X below.

to form pressed-polished sheets. The color is noted in TABLE X U V W X Y Z Phosphlte of control Phosphite of Example- Control A: trlcresyl B: (Examples 24 to Time of heating (minutes) phosphite, 3 parts 27) 25 26 27 Initial Colorless Colorless Colorless Colorless Colorless Colorless 15 Very light yellow Very llghtyellow Verylight ye1low. Very light yellow. Very light yellows. Very li ht yello As shown by the above results, the phosphites containing the groups Ar--Y--Ar attached to each phosphite Table XII. Control C was prepared following the procedure of Example 8, but substituting 4,4'-bis(2-tert-butylgroup are far superior stabilizers to Control Example 60 6-mcthyl-phenol); of the theoretical amount of phe- A, containing only a monocyclic phenolic compound.

n01 was stripped out.

TABLE XII Color 0! pressed polished Phosphito sheet,

(ontrol A Tricresylphosphito Colorless. l)D. Control B (Examples 24 to 27) transestorification prnduet of tri- Do. eresy phosphite and 4,4 isopropylidene bisphenol.

EE, Control 0 Transesterificatlon product of oetyl phen '1 phosphite Yellow.

and 4,4'-bist2-tert-butyLfi-methyl-phenol FF C. Phosphlte of Example 8... Transesterifieation product of oetyl dlphenyl phosphite Colorless.

and 4,4-nlethylene-bistz-tliutyl-fidnethyl henol). Huh" lliosphiteol Exn1nplo28 'lmnsvsterilir-utioi| product ol'ootyl dlpheny pllosplilte D0.

llllllllllyl pliosphite and oxldiplienol. llll... llrosphite of Example 30.... 'lransesterilieation product of oetyl diphenyl phosplrite 1m.

and 4,4-cyclohexylideno blsphenol. 

